Sputtering Systems

 

Project: Magnetron Sputtering Systems for Thin-Film Ferroic Materials
Investigators: Troy Taylor, Pete Hansen, Yutaka Terao, Bob York, Jim Speck
Funded by: U.S. Army Research Office, DARPA FAME
Description:
For thin-film ferroelectric deposition we have designed and constructed our own dedicated sputtering systems.  Our first-generation system was a single-gun on-axis design with a resistive substrate heater.  From this we progressed to a  second generation magnetron sputtering system (ARO DURIP award, contract DAAD19-99-1-0060) and are in the process of building a third system (DARPA FAME award, DABT63-98-1-0006).  Each of these newer  systems contains four 30º off-axis source ports, with a maximum target size of 3 inch.   Both systems are equipped with a load-lock and an adjustable source to substrate distance, and feature  quartz lamp heaters with substrate rotation for improved thickness uniformity.  Currently we have three 600W rf and two 1kW dc power supplies and five rf/dc magnetron guns.  The combination of guns allows us to perform in-situ electrode deposition, and well as simultaneous deposition from multiple targets for composition control.   The sample-entry load-locks are inside a portable cleanroom enclosure, which also contains a laminar flow workbench for sample preparation. We also have two sample annealing furnaces capable of heating to 1100ºC.