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Project: Alternative MEMS switch configurations
Investigators: Yu Liu, Andrea Borgioli, and Bob York
Collaborators: TOYON Corporation
Funded by: TOYON Corporation, DARPA  Program
Description:

 

One important issue in the design and fabrication of MEMS capacitive switches is the value of the DOWN capacitance actually achieved by the switch. The larger the DOWN capacitance, the more isolation can be achieved in the DOWN state. The designed value of the capacitance of the switch in the DOWN state is computed by means of the simple laws of electrostatics.

Our novel design is intended to cope with this issue. As illustrated in right figure, unlike the traditional MEMS switch structure, a metal cap and a metal notch have been added right above the dielectric layer by means of two separate metal evaporations. In this fashion, it is possible to create a perfect, reproducible contact with the upper surface of the coating dielectric. When the actuation voltage induces the suspended metal bridge to snap down, an electrical path is created between the upper bridge and the metal cap by means of the notch. The function of the notch is to prevent possible stiction due to a full metal-to-metal contact between the upper membrane and the metal cap.

RF MEMS with separated bias lines is another approach to improve DOWN capacitance. Since DC bias is applied from separate pad, no dielectric isolation is needed between suspended membrane and CPW central conductor, as shown in right plot.

Plot descriptions: Top: MEMS switch with metal cap

Bottom: MEMS switch with separate bias line, and S-parameter measurements for fabricated sample.